harley clutch torque specs

endobj Refer to Table 18. gear lube. Shovel 18-22 foot pounds I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. 0000001116 00000 n That they had a problem with the compensator loosing up due to the nut bottoming out. 0000030849 00000 n The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Installation, Maintenance and Tuning Index will help you 0. So, insert your screwdriver or Allen key and follow the given instruction. '21 LowRider S, Kinda stock. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 0000009563 00000 n Timer screws (inner cover and sensor plate) Diesel, here's what my manual says now. Its time I addressed the issue of tools & torque specifications. Cam / Nosecone Cover screws Save my name, email, and website in this browser for the next time I comment. Nightrider.com 46-50 A maximum output. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. EVO 82 HP Stage 3 But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Rocker Cover 10 foot pounds 140 ft-lbs. Harley Davidson Softails require one quart of primary fluid. You can refer to the answers. Insert a 7/16 in drill bit (1) through hole in front axle. . Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Harley-Davidson Deluxe Specs. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. An In-Depth Discussion on Harley Davidson Paint Codes. Engine sprocket nut torques to 150-165 foot pounds. lordharold Active Member. lb.) Set the cable aside for later re-installation. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. EVO 74 HP Stage 2 Nightrider COPYRIGHT Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 0000016060 00000 n DIESEL-FUMES. So, insert your screwdriver or Allen key and follow the given instruction. find most of the information you want on one page. Upper Stud acorn nut 100 in lbs for the derby cover. 0000015868 00000 n Crankcase bolts Henceforth, you must know the Harley Davidson engine torque specs and other parts. Camshaft Specifications 9 comments. I printed off the complete torque specs for the softail models . Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 110-120 foot pounds The above list has only described the torques for different parts where you will need the wrench. Means it does not require any typical clutch adjustment. Locate the chain tensioner assembly and loosen the top center nut a . Rating. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Harley vs Honda Motocycle: Which One Suits You Most? Clean the drain plug and install the new O-ring. Drain as much of the primary oil as possible before starting. Install a TC 88/95 cam What I know off the top of my head: 1.) (95.25 mm)Stroke - 4.00 in. The Fora platform includes forum software by XenForo. for Derby Cover. Continue with Recommended Cookies. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Engine Tuning Re-install the clutch basket into the primary case (with chain and the associated components!). The 2010 Service Manual has two different values for the banjo bolts. Learn how to replace it on your bike! 0000009501 00000 n Discussions. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. I feel confident that it's there to stay. Contact point (2) must have edge of drill touching the edge of fork leg. 0000008154 00000 n Posted on Sep 24, 2009 The other question I have issues over is what size of socket or wrench to use. Unlock the full power of your engine. Harley-Davidson CVO Street Glide Specs. 0000035146 00000 n The bike features an agile and lightweight frame with an adjustable suspension, upside down . Now you can see there are lots of bolts used to secure the derby cover in the place. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Belt Drive 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Assembly Torque Values, Crank Pin nut It depends on the motorcycle model and manufacturing years. Harley Davidson always emphasizes using their recommended and specified tires. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Therefore, tighten the jam nut properly and avoid over-doing. lbs. Plug Wires -EFI basics explained Sometimes you can even shift up into second and then down into the first. Otherwise apply general torque specs according to bolt size. Now your derby cover is free to remove from that place so, do that. Gearcase Cover screws Allen Screws For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. And depending on how much you rub off, it will let the clutch open up. M. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Plus, at times, you may want to upgrade the motorcycle. Search the site Miscellaneous Install lockplate (6) over nut (5) such that endobj Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. 0000031803 00000 n 4 0 obj How did I know you werent using a service manual? Then, release the jam nut that you can view on top of the adjuster to keep it in place. You should be using a service manual to obtain the correct values for the motorcycle you are working on. as long as the 2050 is made for primary,transmission application. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> You can use the following SAE Torque Chart as a guide. 0000003541 00000 n Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. I don't think there is a difference in clutch adjustment procedures. 35-40 foot pounds A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Repair manual verses what everyone says. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Over time, the clutch of your bike wears down, which results in adjustments. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. This thread is archived. We also found 79 foot-pounds of torque capacity for the 1340-cc. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Drag Strip Gallery 5/16" - 19 ft. lbs. on the Comp nut. Even why wont anyone love to have Harley on their preference list? Finding Manifold Leaks Then return it one-quarter turn. They should be the same for 2001 Dyna. 35-40 foot pounds. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. You, Read More Who Manufactures Harley Davidson Spark Plugs? First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. is that right? I opted for a machine shim.. they didn't come out with the updated comensator until 07. 140 ft-lbs. 13. 100 in lbs for the clutch diaphragm bolts. 0000004274 00000 n The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Specification Tables, HD Twin Cam Engine Builds Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. What I stated is a direct addendum from Big Dog. https://amzn.to/3Qtz61AUse Code . Making Drag Pipes Work, SHOP TALK General Information Khrome Werks AR100 test Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Therere other torque values for different screws and nuts too. When they bottom out give them a little tweak and you are good to go. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Sometimes, you may even like to customize the bike. Modification, monster ruin your riding. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Bottom bolt, 50 foot pounds nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. I guess I should mention it is a 93 Fatboy. If I was to give a torque setting I would say 70 in./lb. Seriously? Thanks guys.. will be stopping bye the dealer today to get some other stuff. Twin Cam or 95-108Nm. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Then, follow its instructions for the motorcycles best servicing and upgrading results. So, back it out with a flathead screwdriver until it is lightly seated. Tuning a CV carb Install a Big Twin cam 1 0 obj xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K BaggerDave. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Which my wrench clicked at about 120. The diaphragm spring bolts should be 90-110 in/lbs. Torque ft. lbs. 3 0 obj Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. #8 - 14 in. So like alot of other guys plus the mechanic. . We have briefly discussed Harley Davidson torque specifications for only a few components and models. Harley-Davidson CVO Road Glide Specs. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Stutter Box Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. I put a little red locktite on. These specs come from the engineers who designed and built the bikes. Camshafts 1/4 " - 10 ft. lbs. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 0000010799 00000 n Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. There is an issue if they cannot determine the size of the socket or wrench they will need. Any help would be appreciated. Oil Pump cover bolts Address what you may be asking? CUSTOM Get XiED(tm)! Brake Line Banjo Fittings TC Exhaust Testing Not everyone has a mechanical aptitude. 0000001731 00000 n MT MT 4. 0000019537 00000 n Rocker arms are 18-22ft. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. for 2007/08 HD, Harley Camshaft When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Color options. Your email address will not be published. 25-40 foot pounds When component part replacement is necessary, use the engine type and serial number to identify the correct part. The book says: for the release cover 120 to 144 in.lbs. He said that before they redesigned the compensator. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Our line of Screamin' Eagle performance drivetrain and clutch . One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. June 2, 2018 by Ride It Wrench It 4 Comments. Which starts here in the milwaukee area on Wednesday. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Plus they say blue for the clutch nut and red for the compansator. Transmission Side Cover bolts 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Blake Bleeder Nipples 88 cu. 25-40 foot pounds. Testing the Innovate Motorsport LM-1 portable air fuel meter 27-32 foot pounds Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Clutch hub nut (left handed threads) 60-80 foot pounds. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. It will help you know the torque values precisely. two old goats arthritis formula reviews . thanks guys. Derby is 84-108 inch (7-9 ft.) lbs. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. 25-40 foot pounds. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. EVO 64 HP Stage 1 The torque specs are the same as with any Evolution engine. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . And, compensating nut torque@ 90-100 lbs. Camshafts 0000001472 00000 n lbs. Nonetheless, we suggest you read the user manual. $20 Bike Lift Also, you may contact the mechanics. Or did you lose the key to your Harley Davidson? Now you have to follow the instructions given in your service manual to maintain correct tightness. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. May 16, 2006. For removing the cover, move up down and reveal the clutch cable adjuster. 5/8" - 154, Home New comments cannot be posted and votes cannot be cast. Santo_R 4 yr. ago. #10 - 22 in. 22.71 litres (6.00 US gallons) Oil capacity. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 0000001552 00000 n There are to many variables on torque specifications between brands, makes, models, and even years of bikes. Upper Engine mounting bracket: in. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. In the above table, we have only described Harleys most widely required torque numbers. As the 115th anniversary celebration. 15-18 foot pounds Exhaust Ratman said: . 0000008030 00000 n But what about the torque capacity of the engine of different Harley models.

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