2012 dodge grand caravan fuel pump relay kit

JavaScript seems to be disabled in your browser. ; What This Cable Can't Do. All involved vehicle owners known to FCA are being notified of the service requirement by first class mail. Good luck! MOPAR relay kit Posted by DSMnoobsause, Sep 12, 2011. Dealers must perform this repair on all unsold vehicles before retail delivery. They are requested to schedule appointments for this service with their dealers. Chrysler's number for this recall is R09. A vehicle stall increases the risk of a crash. Figure 24 – Mount New External Relay to Vehicle Core Support. Is your gas gauge working properly? It normally has the manufacturer's name Omron displayed on top in white letters. Skip to the beginning of the images gallery. ... Relay Diesel Cabin Heater, Rad Fan Diesel – If Equipped: M35 — 10: Heated Mirrors: M36 — 20: Power Outlet #3 (Instrument Panel or with Console Center) M37 — 10: Antilock Brakes, Stability Control, Stop Lamp, Fuel Pump… If you do not have an external relay, our patent pending TIPM Plug-In Fuel Pump Power Bypass/Test System is a simpler, cheaper, and easier to install alternative to the external relay that doesn't involve cutting wires under your TIPM. Dealers are encouraged to consider alternative scheduling and servicing  approaches for this recall. I'm not impressed. We have quality car parts in stock for your 2012 Dodge Grand Caravan. If you're stuck on the side of the road with a vehicle that won't start, try your remote start or tap/hit the Omron external relay in case the normally closed pins are welded together. Use Code: DIYSAVE10 Online Ship-to-Home Orders Only. ... found this at the Dodge Dealer awhile ago and it looks like it would be a good candidate for a Fuel pump rewire kit. This Omron relay is a replacement for any dealer-installed external fuel pump relay per the September 2014 nationwide recall applicable to 2011-2013 Dodge Durango and Jeep Grand Cherokee vehicles. Contact Mopar Essential Tools regarding issues with any tools or equipment purchased or supplied through the Mopar tool and equipment program. www.mopar.com / electrical/electronics / 31 • Crankshaft and camshaft sensors: Some aftermarket pickups have not worked properly with Mopar engine controllers. CAUTION: Be sure that the 50-way connector lock bar is fully engaged. Use of this information  is permitted for this recall only and is strictly prohibited from all other use. Once we receive and verify the required documents, reimbursement will be sent to you within 60 days. a. This is a record of safety issues for vehicles of this year, make, model and trim. Carefully install the wire terminal for the pink (with green trace) wire back into the same cavity (cavity 38) in the 40-way electrical connector that it was removed from (Figure 22). Find the best deal on automotive parts at a NAPA Auto Parts store near me. FCA had an external fuel pump relay kit available at one time, but I have heard it is discontinued. Copyright © 2019 Vertical Visions LLC. Component(s): ELECTRICAL SYSTEM To use this system, click on the “Service” tab and then click on “Global Recall System.” Your dealer’s VIN list for each recall displayed can be sorted by: those vehicles that were unsold at recall launch, those with a phone number, city, zip code, or VIN sequence. Locate the brown wire in cavity number 40 of the 50-way electrical connector (Figure 6). Many people don't know if their vehicle has an external fuel pump relay that was installed per the recall. Top Rated Seller Top Rated Seller. If you are a vehicle owner, search for recalls by your Vehicle Identification Number (VIN). C $468.31. Remove and save the 40-way electrical connector green plastic terminal lock (Figure 16). with a large yellow lemon. Use the following labor operation number and time allowance: Add the cost of the recall parts package plus applicable dealer allowance to your claim. Recall VIN lists may contain confidential, restricted owner name and address information that was obtained from the Department of Motor Vehicles of various states. The bad thing about this solution is that it involves cutting, soldering, and heat shrinking several wires in multiple wire harnesses. • Closed throttle switch operation on AB, AD, AN bodies, ’88–91 MY. Fortunately, this relay replacement is simply a matter of unplugging the old and plugging in the new unit and it should take less than 5 minutes to do so. Download a PDF copy of the 2011 Dodge Durango/Jeep Grand Cherokee Safety Recall P54/NHTSA 14V-530 Fuel Pump Relay instructions. Box 21-8004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement. a. Follow this wire and it should lead to the external relay - a small black box that is normally attached close to the headlight within 1-2' of your fuse box. To check if you have an external relay, locate your fuse box (TIPM) under the hood of your vehicle. Dodge Grand Caravan – 2008 - 2016; Dodge Journey – 2009-2010; Dodge Magnum – 2011; Dodge Nitro – 2007 - 2011; TIPM Bypass Kits. Conclusion: Dodge Caravan Bad Fuel Pump. This product is the relay portion only, which most vehicle owners can change in less than five minutes to solve fuel pump relay issues where the vehicle acts like it's out of gas or is starved of fuel. In the affected vehicles, the fuel pump relay inside the Totally Integrated Power Module (TIPM-7) may fail, causing the vehicle to stall without warning. Or, remove the external relay from the wire harness and jumper pins 30 and 87 to provide full-time power to the fuel pump until you get home. GRS provides involved dealers with an updated VIN list of their incomplete vehicles. b. This fastener isn't designed to come out easily, so you may need to break and replace it with something similar. Being familiar with the fuel pump relay failures in these ( integrated into TIPM Module ) and the bypass relay kit from Chrysler i decided to current ramp the fuel pump first. Customers outside of the USA and Canada must contact us for a custom quote as our online system will decline your order. Thank you for your attention to this important matter. Bring your vehicle’s fuel system back to its top shape with this top-notch part. Manufacturers should replace each TIPM or provide a TIPM that is serviceable!! If your dealer fails or is unable to remedy this defect without charge and within a reasonable time, you may submit  a written complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E.,  Washington,  DC   20590,  or  you  can  call  the  toll-free  Vehicle  Safety  Hotline  at  1-888-327-4236   (TTY 1-800-424-9153), or go to safercar.gov. Shop AutoZone for Dodge Grand Caravan Fuel Pump Relay. Carefully remove and save the 40-way electrical connector wire cover located on the wire side of the connector (Figure 11). NHTSA Campaign Number: 15V115 ... provided in the repair kit, over the cut brown wire. 1-8 of 8 Results. Locate the blue (with an orange trace) wire in the 40-way electrical connector (Figure 12). Most other vehicles DO NOT have an external relay installed. Buy It Now. After going this route, you'll always need to count on the external fuel pump relay (even if you eventually purchase a new or used TIPM) because you've cut the fuel pump wires leading to the TIPM fuel pump relay. https://static.nhtsa.gov/odi/rcl/2015/RCRIT-15V115-6582.pdf, https://static.nhtsa.gov/odi/rcl/2015/RCONL-15V115-3201.pdf, https://static.nhtsa.gov/odi/rcl/2015/RCMN-15V115-1289.pdf, https://static.nhtsa.gov/odi/rcl/2015/RCORRD-15V115-5667.pdf, https://static.nhtsa.gov/odi/rcl/2015/RCAK-15V115-2589.pdf. Chevron Techron Concentrate Plus Fuel System Cleaner - 20 oz. c. Using the supplied brass splice band clamp and crimp tool 10042, crimp the brown wire on the wire harness side to the brown wire on the new fuel pump relay harness (Figure 9). Recalls & Safety Issues. FCA has decided that a defect, which relates to motor vehicle safety, exists in certain 2012 and 2013 model year Dodge Durango and Jeep  Grand Cherokee vehicles. oemdtc November 17, 2016 No Comments. Fuel pump relays are soldered to one of six circuit boards located deep inside your fuse box, so they are very difficult to access and change. Three additional wires travel from the Omron relay under the TIPM to the location where the wires were cut/spliced within your wire harness. We're sorry for any inconvenience, but we are sincerely concerned about your safety. b. 2012 Dodge Grand Caravan fuel system problems with 56 complaints from Grand Caravan owners. Plug the 40-way electrical connector into the bottom of the, Connect the wire eyelet on the orange wire of the new, Using the provided plastic tie straps, secure the new. Figure 1 – Inspect for External Fuel Pump Relay, Figure 5 – TIPM 50-Way Electrical Connector, Figure 6 – Locate Brown Wire in 50-Way Connector, Figure 7 – Cut the Brown Wire One Inch From Connector. BRAND. If your 2011-2013 Dodge Durango or Jeep Grand Cherokee has starting problems, these new relays usually solve the issue. Year of production: 2012. Potential Number of Units Affected: 339,525 Install the 40-way electrical connector green plastic terminal lock (Figure 16). Is fuel pump providing adequate pressure? Delays should be expected and shipping durations are estimated. Limitations. Our TIPM test/bypass cable will not work to test your fuel pump, fuel pump relay, or bypass a faulty relay once TIPM wires are cut. it even comes with a fuse holder. R09 / NHTSA 15V-115. CAUTION: Be sure that the new fuel pump relay wire harness does not contact any sharp edges that may damage the new fuel pump relay wire harness. Recalls. If there is anything you would like to add, please leave a comment below. Place a piece of black shrink tube, provided in the repair kit, over the cut brown wire. Figure 14 – Strip Wire and Install Shrink Tube, Figure 15 - Crimp and Solder Blue Wire to Blue Wire (with Orange Trace), Figure 17 – Pink (with Green Tracer) Wire Location. This notice applies to your vehicle (VIN: xxxxxxxxxxxxxxxxx). e. Slide the shrink tube evenly over the soldered brass splice band clamp and apply heat to the shrink tube until glue comes out of both ends of the shrink tube. The symptoms of a bad fuel pump match a lot of other common problems that can occur in the Dodge Caravan. Installation takes 15 minutes with no reprogramming or dealer visits. IMPORTANT SAFETY RECALL NOTE: The plastic tie strap that holds the wire harness to the wire cover must be cut off and discarded (Figure 10). All rights reserved. Carefully remove the pink (with a green trace) from the 40-way connector (Figure 18). The worst complaints are fuel pump runs constantly, fuel relay switch, and poor mpg. The September 20, 2014 recall performs the above modification, which is a cheap and easy way for Dodge to repair faulty fuel pump relays. OEMDTC is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. History shows that a defective TIPM fuel pump relay will start off as an occasional "no start" scenario, typically when the vehicle is cold, and then get worse over the next 2-3 weeks. identify if you already have an external relay, TIPM Plug-In Fuel Pump Power Bypass/Test System, solutions to resolve a fuel pump relay issue, 2011 Dodge Durango/Jeep Grand Cherokee Safety Recall P54/NHTSA 14V-530 Fuel Pump Relay, 2012-2013 Dodge Durango/Jeep Grand Cherokee Safety Recall R09/NHTSA 15V-115 Fuel Pump Relay. 2012 Dodge Caravan - 120k miles ... and drain the battery, and if the relay doesn't make good contact when closing, the van won't start due to lack of fuel. b. Wrap the pink wire from the new fuel pump relay wire harness around the pink (with green trace) wire at the location the insulation was removed (Figure 20). To view this notification on DealerCONNECT, select “Global Recall System” on the Service tab, then click on the description of this notification. Read more. Safety Recall R09 / NHTSA 15V-115 Fuel Pump Relay - 2012-2013 Dodge Durango & Jeep Grand Cherokee. All involved vehicles have been entered into the DealerCONNECT Global Recall System (GRS) and Vehicle Information Plus (VIP) for dealer inquiry as needed. If you have already experienced this specific condition and have paid to have it repaired, you may visit www.fcarecallreimbursement.com to submit your reimbursement request online or you can mail your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Claims for vehicles that have been serviced must be submitted on the DealerCONNECT Claim Entry Screen located on the Service tab. Cut the blue (with an orange trace) wire one inch (25 mm) from the 40-way electrical connector (Figure 13). Cut the brown wire one inch (25 mm) from the 50-way electrical connector (Figure 7). Lucas Oil LUC10020 Fuel Treatment - 5.25 Oz, Safety Recall W03 / NHTSA 20V-043 Transmission Valve Body - 2019-2020 Ram 2500 & 3500 Pickup, Safety Recall R16 / NHTSA 13V-527 Steering Linkage - 2008 - 2012 RAM Truck (4500/5500 Cab Chassis), Safety Recall V04 / NHTSA 19V-020 Ground Cable - 2019 Ram 1500, Lift Kits May Be Installed with Wrong Size Tires - Rubicon Express 4.5" & 5.5" Super-Flex Suspension Lift Kits, T25 - Side Curtain Air Bags may not Deploy in a Rollover - 2013-2016 Ram, Brake Line Routing May Cause Wear and Fluid Leak - 2019-2020 Excellance RAM 4500/5500, File a Vehicle Safety Complaint with NHTSA, https://www-odi.nhtsa.dot.gov/VehicleComplaint/, Chrysler Dodge Fiat Jeep Ram Alpha Romeo VIN Decoder, https://vpic.nhtsa.dot.gov/decoder/Decoder. Choose a new, rebuilt, or used module or repair services. For vehicles that won't start (out of gas) or have a dead battery (fuel pump runs after turning vehicle off). We continue to receive many calls from owners who vehicle still will not start after the recall modification has been performed. This site uses Akismet to reduce spam. Filter. The TIPM internal fuel pump relay must be disabled and an external fuel pump relay must be installed. Testing the pump and pressure on each side of it are going to be the quickest ways to rule it out. This cable won't solve problems that are unrelated to your fuel pump (ie. An intermittent or failed fuel pump relay could cause the engine to stall while driving and cause a crash without warning. Solutions to TIPM fuel pump relay and other problems on 2007-2016 Chrysler, Dodge, Jeep and VW vehicles (Ram, Caravan, Town & Country, Routan, Durango, Grand Cherokee, etc). The following special tools are required to perform this repair: * NOTE: One wire splice crimp tool was mailed to each Chrysler/Jeep/Dodge dealer free of charge in June, 2007. Chrysler (FCA US LLC) is recalling certain model year 2012-2013 Jeep Grand Cherokee vehicles manufactured September 17, 2010, to August 19, 2013, and equipped with a 3.6, 5.7 or 6.4 liter engine, and 2012-2013 Dodge Durango vehicles manufactured January 18, 2011, to August 19, 2013, and equipped with a 3.6 or 5.7 liter engine. Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov. Is your cam or crankshaft sensor working properly? Note that your vehicle may not work with this modification due to a lack of information from vehicle manufacturers. Automotive-leader 39400-SV4-003 Fuel Pump Main Relay for 1990-1997 Honda Accord 2.2L 2.7L 1997 Honda Prelude 2.2L 1997-1999 Acura CL 2.2L,3.0L 1995-1998 Acura TL 2.5L 39400-S10-003 39400-SR3-003 4.2 out of 5 stars 66 Enclosed with each owner letter is an Owner Notification postcard to allow owners to update our records if applicable. Brand New. 10% OFF $75. Each package contains the following components: If you have questions or concerns which your dealer is unable to resolve, please contact the FCA Group Recall Assistance Center at either, Unplug the 50-way electrical connector from the bottom of the. Figure 18 – Remove Pink (with Green Trace) wire from 40-Way Connector, Figure 19 - Remove Insulation without Cutting the Wire. Worked great, had a local electronics repair shop solder it … TBI Dodge Trucks only. For the best experience on our site, be sure to turn on Javascript in your browser. This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Dear: (Name). If you already have an external relay and starting problems continue, you're likely stuck with it because the dealer cut wires under your TIPM that completely disconnected the fuel pump circuit inside the TIPM. Is fuel pump working properly? Replaced a bad fuel pump relay in my 2012 Ram 1500. Verify that all TIPM connectors are adequately seated and secured to the bottom of the TIPM, Check all fuses and plug-in relays under the TIPM lid. A-Premium Electric Fuel Pump Compatible with Chrysler Voyager Town & Country Dodge Caravan Grand Caravan 2004-2007 2.4L V6 3.3L 3.8L 5.0 out of 5 stars 1 $58.99 $ 58 . This external relay was the manufacturer's "not so elegant" way to bypass a faulty fuel pump relay in the cheapest way possible, in that it involved cutting two wires under your TIPM and tapping into a third wire. C $26.15. Place the black shrink tube provided in the repair kit over the cut wire (Figure 14). If you have an external fuel pump relay installed, you cannot implement any of our solutions to resolve a fuel pump relay issue unless you reverse the process by joining the cut wires under the TIPM (see instructions here). •c Check for high circuit resistance associated with splices and fusible links; check for open and/or shorted wires. Please help us update our records by filling out the attached prepaid postcard if any of the conditions listed on the card apply to you or your vehicle. NOTE: Use Miller Tool 6680-2PA terminal pick, or equivalent, to remove the wire terminal from the 40-way electrical connector. USPS and FedEx are still experiencing shipping delays due to COVID and winter storms. This connection feeds 12 VDC to your TIPM via a large diameter wire (about as thick as your thumb). Buy online and pick up in store, or get fast, free delivery on qualified orders. Install the 40-way electrical connector wire cover. Trust me, these tricks have saved others. Owners may contact Chrysler customer service at 1-800-853-1403. Figure 10 – TIPM 40-Way Electrical Connector. Chrysler will notify owners, and dealers will replace the fuel pump relay with one external to the TIPM. Using the following procedure, splice the blue (with an orange trace) wire on the wire harness to the blue wire on the new. This solution is Star case #S1308000399 where you'll need to purchase a external fuel pump relay to take the place of the defective TIPM-mounted fuel pump relay. Manufacturer: Chrysler (FCA US LLC), Fuel Pump Relay may Fail Resulting in Stall. We invented the TIPM test/bypass cable in 2014 as a great way to diagnose TIPM problems by checking the proper operation of your fuel pump and testing your fuel pump relay. Vehicle was towed in for no start and as life would have it it starts up for us upon arrival. We have them in stock and ready to ship the same day as the order is received. Strip approximately ½ inch (13 mm) of insulation off the pink (with green trace) wire, Using the following procedure, splice the pink (with a green trace) wire to the pink wire on the new. Safety Recall R09 / NHTSA 15V-115 Fuel Pump Relay - 2012-2013 Dodge Durango & Jeep Grand Cherokee, Chrysler Dodge Fiat Jeep Ram Alpha Romeo Recalls. CBWPR091AA External Fuel Pump Relay Package Each package contains the following components: Quantity Description 1 Relay, Fuel Pump 1 Harness, Wiring 3 Tube, Shrink 3 … Open the black plastic lid and locate a large hex hut in the upper left corner that is your positive battery connection. Completed vehicles are removed from GRS within several days of repair claim submission. Strip approximately ¾ inch (20 mm) of insulation from the end of the pink wire on the new fuel pump relay wire. This repair does not require hoists or other full service facility special equipment and is a FCA Mobile Service approved repair. We are unsure if all TIPM wiring is the same for the TIPM-7 series. Chrysler Dodge Fiat Jeep Ram Alpha Romeo Recalls, Repair & Diagnostic Tips, January 24, 2020 NHTSA CAMPAIGN NUMBER: 20V043000 Transmission Fluid Leak …, NHTSA Campaign Number: 13V527 Component(s): STEERING Potential Number of Units …, January 24, 2019 NHTSA CAMPAIGN NUMBER: 19V020000 Loose Ground Causing Power …, July 8, 2020 NHTSA CAMPAIGN NUMBER: 20E047000 Lift Kits May …, NHTSA Campaign Number: 17V302 Manufacturer Chrysler (FCA US LLC) Components AIR BAGS Potential …, January 26, 2021 NHTSA CAMPAIGN NUMBER: 21V023000 Brake Line Routing May …. The recall for 2011-2013 Dodge Durangos and Jeep Grand Cherokees only involves cutting numerous fuel pump wires leading in/out of the TIPM, thereby disconnecting the existing fuel pump relay circuit from the fuel pump. Locate the pink (with green trace) wire in cavity 38 of the 40-way electrical connector (Figure 17). You can also search for part number CBP4P541AB on the internet, which is the complete external relay kit. Mine was the first to go. If you have an external relay, you'll also notice a second smaller wire (normally red in color) under the hex nut that runs outside the TIPM. c. Using the supplied brass splice band clamps and crimp tool 10042, crimp the blue wire (with orange trace) on the wire harness side to the blue wire on the fuel pump relay wire harness (Figure 15). a. Additional wire splice crimp tools can be purchased, at dealer expense, by contacting Mopar Essential Tools and Service Equipment at 1-855-298-2687 or www.MoparEssentialTools.com during regular business hours. Each dealer to whom vehicles in the recall were assigned will receive enough External Fuel Pump Relay Packages to service about 20% of those vehicles. Low fuel pressure and engine sputtering are common signs that this pump is on the way out. Many owners had difficulty in purchasing the external relay kit from their dealer because their dealer claims the kits are intended for Durango and Grand Cherokee owners only. However, recent reports indicate that replacing the external relay can help. If you have a 2011-2013 Dodge Durango or Jeep Grand Cherokee that had an external relay installed per the recall, this cable will be ineffective because your dealer cut wires under your TIPM. As you may know, there has been a recall on certain models of Jeep and Dodge vehicles due to fuel pump relay failures. Note: This recall is an expansion of recall 14V-530. NHTSA Campaign Number: 15V115 2012 3.6 fuel pump relay won't stop working, 2012 3.6 dodge fuel pump relay won't stop working, Trying to g, I bought a - Answered by a verified Dodge Mechanic We use cookies to give you the best possible experience on our website. Typically, the first indication of a failing TIPM is the fuel pump relay failure, but shortly after that, the other six relays are on their way out as well. Figure 20 - Crimp and Solder Pink Wire to Pink (with Green Trace) Wire, Figure 22 – Install Pink (with Green Trace) Wire Terminal into the same cavity on the 40-Way Connector from which it was removed, Figure 23 – Install Back Cover and Tie Strap. e. Slide the shrink tube evenly over the soldered brass splice and apply heat to the shrink tube until glue comes out of both ends of the shrink tube. Used this on my 2013 Dodge Grand Caravan TIPM Fuel Relay worked like a charm saved me hundreds of dollars. Star case #S1308000399 instructions for installing an external relay. From United States ... New Listing 255LPH Electric Fuel Pump For Dodge Grand Caravan Mini Ram Ramcharger. We provide many TIPM options for your 2012 Dodge Grand Caravan at MAK's TIPM Rebuilders. If you have further questions go to recalls.mopar.com. If you've been at 3/4 tank for weeks, chances are you're out of gas. As a last resort, park your vehicle in front of the nearest dealer, pop the hood, and place a sign that reads "P.O.S." e. Slide the shrink tube evenly over the soldered brass splice band clamp and apply heat to the shrink tube until glue comes out of both ends of the shrink tube (Figure 21).

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